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man working on engine
Stacked for Style
Specialty Engine Builders’ Ready-to-Run Kits Take the Guesswork Out of Vintage-Looking EFI Systems
BY Barry KluczykPhotography BY The Author
W

e’re the first to admit there’s nothing like the peace of mind and go-anywhere confidence that comes with electronic fuel injection.

We’ll also admit that, for all the convenience of it, the black plastic intake manifold of a factory crate engine and the requisite cone filter, clamped to a length of steel tubing serving as an air intake, don’t exactly complement the underhood aesthetics of a classic truck.

To split the difference, many enthusiasts have understandably been lured by the undeniably great look of a vintage-looking stack-style EFI system. That classic style doesn’t exactly come cheap. Some of the more inclusive systems can push to $6,000 and beyond, which can be difficult to justify when that simple black plastic intake comes already bolted to a crate LS3.

Then again, style counts. The stack-type EFI manifolds from Speedmaster appear to bridge the cost gap, priced at less than $2,300 at summitracing.com; and for another $1,300-$2,000 or so, the kit can also include an electronic control system.

Is there a catch? Yes. The parts that aren’t included with the kit—which is pretty much everything else required to get an EFI system up and running. The basic, sub-$2,300 manifold kit doesn’t include the injectors and necessary sensors, nor the ignition control system or a properly prepared distributor. Unless you opt for the version that includes the controller, there’s no ECM—and even with the control system, the injectors and other necessary components aren’t included.

For enthusiasts who aren’t deeply immersed in EFI theory and practice—and those who simply have an electronics phobia—it can be a daunting and challenging task to collect the necessary support parts, assemble them, and get it all wired up to run in a project vehicle.

That’s where Missouri-based Specialty Engine Builders comes in: They start with the bare Speedmaster manifold, for Chevy or Ford small- and big-block engines, and build it up with everything needed to install it, make a few quick harness connections, and fire up the engine. It is the solution to a problem the company’s founder, Jeff Donker, experienced with the trial-and-error of building stack-style EFI systems for customers’ engine projects.

“The Speedmaster manifold kit from Summit looks great and the quality seems top-notch, but it’s really just the foundation for building a complete EFI setup,” Donker says. “It comes with no assembly instructions or directions for the additional support components required to complete it, so anyone who’s not very familiar with EFI systems will be at a loss after they open the box. You don’t know what you don’t know, and that’s where we come in.”

In a nutshell, Specialty Engine Builders’ kits include virtually every component required to start the engine after the assembled manifold is installed on the engine. That means the injectors are not only installed but wired to a supplied controller, along with the necessary MAP, throttle position, air temperature supplied controller, and other sensors.

It’s all more complicated than it sounds, too, because injector plug-in styles differ and the seals for off-the-shelf injectors don’t necessarily fit the manifold perfectly. Even recommended sensors didn’t work well during Donker’s initial attempts.

“We spent countless hours trying different components until finding the perfect parts,” he says. “And, frankly, I wouldn’t wish that sort of trial-and-error process on anyone. It’s time-consuming and frustrating when something doesn’t work, because you don’t know where to turn next. We’ve done all the research and figured it all out, so the customer doesn’t have to.”

Additionally, Specialty Engine Builders’ kits include a prepped distributor, with the necessary lockout for mechanical or vacuum advance, because that duty falls to the engine control system—and it’s matched with a complementing MSD ignition control box. A high-pressure fuel pump is even included.

“It’s as close to plug-and-play as you will get with a fuel injection system like this,” Donker says. “We not only install all the components, we get them ready to run for the engine. You basically drop on the manifold, install the distributor and fuel pump, and plug it all into the controller. It should fire right up, without the need to chase parts, splice many wires, or guess at a wiring diagram.”

That’s exactly what happened during our visit to the company’s shop to document the assembly of a Chevy small-block system and watch another freshly built system be installed and started on a customer’s engine. It started on the first try and the included, self-learning control system had it running smoothly within seconds.

It was clear that from drilling one of the air horns to accept an air temperature sensor to modifying the distributor wasn’t a job casual enthusiasts, or those unfamiliar with EFI systems, would find easy to accomplish on their own.

And the cost? A Chevy small-block system starts at $5,495, which includes the cost of the Speedmaster manifold. Of course, because each kit varies with the specifics of a customer’s engine and installation details, the cost varies, but the bottom line is the price includes the control system, distributor, ignition box, and fuel pump, in addition to the injectors and sensors. It’s as complete as it gets—and the staff will get on the phone anytime to help customers walk through the installation and setup in their vehicle.

There’s no getting around the fact that stack-style EFI systems cost a few bucks, but the payoff in incomparable style makes the investment hard to beat when the hood is lifted. For those who want their system as close to ready-to-run as possible, the kits from Specialty Engine Builders appear tough to beat.

Speedmaster’s downdraft-style manifold
1. Our project’s starting point is Speedmaster’s downdraft-style manifold for a Chevy small-block, which looks great polished. Out of the box, it includes the eight individual throttle bodies, air horns, and fuel rails. The rest of the assembly has to be sourced separately. The systems are available for Chevy small- and big-block engines, as well as Ford Windsor-type small-blocks and FE big-blocks.
removing the bottom cover plate from the manifold and drilling a hole
2. Specialty Engine Builders’ first step in building the system involves removing the bottom cover plate from the manifold and drilling a hole for the installation of a MAP sensor.
MAP sensor
3. The MAP sensor is then installed on the top side of the manifold and secured with a custom-made bracket.
throttle cable is added
4. A throttle cable is added next—and it’s another part not included with the basic manifold kit. It connects to the manifold’s bell crank, which activates each throttle simultaneously.
idle air control (IAC) valve
5. An idle air control (IAC) valve must also be installed on the manifold. Unlike the MAP sensor, which didn’t have a built-in position on the manifold, there is an IAC provision on it. Because IAC valves aren’t universal, Specialty Engine Builders spent much time experimenting with different models until landing on the optimal part.
injectors
6. Injector sizing depends on other engine specs, but the injectors themselves pose another assembly challenge. First, the harness plugs must match the connectors for the control system, which is typically the square-port Uscar type versus the rectangular Jetronic style for the FAST control system preferred by Specialty Engine Builders. But the company then adds a spacing collar and swaps the O-ring seals for proper sealing in the manifold.
installing the injectors
7. After installing the injectors in the respective fuel rails (with a little Vaseline as lubricant), the rails are pushed into place in the ports in the manifold.
fuel rails
8. Next, a crossover fitting between the fuel rails is attached.
fuel pressure gauge
9. Specialty Engine Builders also adds a fuel pressure gauge to one of the fuel rails.
fuel pressure regulator
10. A fuel pressure regulator may or may not come with the manifold kit, but Specialty Engine Builders makes sure every system has one. It’s crucial for ensuring the fuel system delivers correct fuel pressure to the injectors, especially when the engine is started for the first time.
throttle position sensor
11. The next sensor to be installed is the throttle position sensor. Only one is needed for the eight throttle body design and a mounting provision is built into one of the throttle bodies. The sensor has an adjustment range that must be fine-tuned for optimal operation.
air temperature sensor
12. Installing an air temperature sensor is another crucial step that EFI novices may not realize is necessary. For an eight-stack setup like this, it requires drilling a hole in one of the air horns so that it can accept the sensor.
air temp sensor installed
13. Here’s the air temp sensor installed. Specialty Engine Builders modifies bungs to better conform to the contours of the air horn.
FAST EZ-EFI 2.0
14. A FAST EZ-EFI 2.0 control system is included with the kit. It’s a comparatively easy-to-use, self-tuning system that requires only a few specification inputs to get the engine running. A wideband oxygen sensor is included with the kit and must be installed in the exhaust system, in addition to the connections for the EFI system.
pre wired kit
15. One of the best attributes of this kit is it comes pre wired. It’s a tremendous time-saver and alleviates the anxiety of wiring the system. Very nice.
wiring complete
16. With the wiring complete, the harness’ multitude of connections are mated with their respective sensors, helping make the system that much more complete and ready to run.
fuel injectors
17. Here, the controller harness is plugged into one of the fuel injectors. Of course the builder will still have to connect the control system to the car’s wiring harness but everything on the EFI system comes installed.
MSD distributors
18. Distributor modifications are a crucial component of ensuring proper engine operation with EFI because the mechanical or vacuum advance feature must be locked out in order for that function to be taken over by the engine controller. Specialty Engine Builders generally uses MSD distributors, but specific applications may require a different manufacturer.
driving out the roll pin for the cam gear’s removal
19. Locking out the advance involves removing the weights and springs, as well as bushings for the advance, then after driving out the roll pin for the cam gear’s removal. After that, the shaft is pulled up a couple of inches to get to a threaded stud on which a locknut for the advance bushing was mounted. The stud is rotated 180 degrees and mounted into a small hole and the nut is reinstalled to prevent the distributor from facilitating timing advances.
original rotor is also replaced with an adjustable one
20. The original rotor is also replaced with an adjustable one for phasing. That’s because the lockout fixes the position of the rotor relative to the reluctor (trigger wheel) and, to accommodate the engine controller’s timing advance, that could mean the rotor is pointed significantly off center from the intended plug terminal. The phasable rotor allows the rotor to be positioned for a proper sweep across the terminal.
MSD ignition control box
21. Also included with the kit is an MSD ignition control box—an item we haven’t seen with other inclusive kits.
cutting wires
22. Specialty Engine Builders handles all of the ignition box’s wiring between it, the distributor, and the engine controller, making the necessary splices and connections. Here, the plug is removed from the MSD ignition box to be spliced into the engine controller harness for a direct plug into the distributor.
highlighter being used
23. Another appreciated aspect of the kit is highlights and notes made in the control system’s instruction booklet, which eliminates the guesswork for connections when installing the system on an engine or in the vehicle. Specialty Engine Builders simply identifies which sections of the instructions to follow.
FiTech inline-type high-pressure fuel pump
24. Finally, a FiTech inline-type high-pressure fuel pump is included with the kit and must be installed separately on the vehicle.
The completed system
25. The completed system is about as comprehensive as it gets.
completed system’s installation on a test engine
26. During our visit, we also watched another completed system’s installation on a test engine, which fired on the first try. The comparative few steps required to install the assembled manifold and connect it to the fuel pump and control system was encouraging, especially for anyone who has trepidations about installing an EFI system for the first time.

 SOURCES

Specialty Engine Builders
(816) 615-1325
specialtyenginebuilders.com
Summit Racing Equipment
(800) 230-3030
summitracing.com