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Coil-over being created
1. Aldan American has been a leading manufacturer of coilovers for over 40 years. They’re perfect for updating any classic truck; in this case it’s a ’56 Chevrolet.
Coilover Conundrum
Answers to the Hows and Whys of Selection and Installation
BY Ron Ceridono
O

f all the improvements made to a classic truck, suspension modifications are arguably the most beneficial. There are a number of reasons for making suspension changes, not the least of which is what was expected from these trucks when new—they were designed to be tough, haul a load, and little else mattered. Today what we expect is a smooth ride, improved handling characteristics, and, more often than not, a lower profile. One of the most popular methods of achieving all those goals is with the installation of coilovers.

Compared to OEM suspension components (coil or leaf springs with separate shock absorbers), coilovers are compact and allow optimizing the spring rate by changing the easily replaceable coils. In addition, altering ride height can be done by turning the threaded adjuster on the shock absorber body, which changes the preload on the springs.

Coilovers have been around for a while. They began showing up on race cars in the ’50s and ’60s, but what caught the attention of many hot rodders was the use of four coilovers on the independent rear suspension of Jaguar’s XKEs introduced in 1961. Subsequently, there were many attempts at using coilovers on custom IRS and solid axle installations, but the problem was in those days there were few options in coilover length, spring rate, or damping rates, but all that has changed. Aldan American offers coilovers in a variety of extended lengths, from 11 to 19 3/4 inches, three different damping options, and spring rates from 100 to 800 lb/in.

Aldan has been a leading manufacturer of shock absorbers and coilovers since 1981. Their shock absorbers are CNC machined from aircraft-grade 6061-T6 billet aluminum. This process makes them incredibly strong and ultra lightweight when compared to forged steel shocks. For longevity, Aldan shocks use low-friction Viton seals and O-rings and the shock’s shafts are heat-treated, chromed, and finish ground before final assembly to reduce seal friction. Aldan offers shocks with a variety of damping options that include fixed valves, single adjustable that allow compression or rebound rates to be a tuned, and double adjustable that provide tuning of both functions with 66 independent settings. Shocks for coilover applications have threaded bodies to accept the adjustable retainer used to set preload on the springs.

To select the proper-length coilover for any application, measure the distance between the upper and lower mounting points with the chassis at ride height. Then simply select a coilover with open and closed dimensions that will fit with two-thirds of the shaft out of the shock body.

Before choosing coilover springs there are some terms that you should be familiar with: vehicle weight, as the name implies this is the total of everything from the ground up; sprung weight, which is supported by the springs; unsprung weight, that not supported by the suspension (wheels and tires, brakes axle housing); and half the components attached to the axle from the chassis (four-bars, Panhard bar, and so on). Another important term to be familiar with is spring rate, which is the amount of weight required to deflect a spring 1 inch. The lower the spring rate, the softer the spring.

When selecting springs the best method is to axle weight the vehicle then calculate the unsprung weight—this is the hard part, so you may have to guess. A typical 9-inch rearend assembly tips the scales at just under 200 pounds, and although wheels and tires vary greatly, published shipping weights may be available. Once the unsprung weight is determined, subtract that from the axle weight then divide that number by two and you have the sprung weight. As an example, if a truck’s rear sprung weight is 1,400 pounds the weight on each rear spring is 700 pounds. Divide 700 by 2.5 (the constant Aldan recommends) and the result indicates 280-pound springs are appropriate.

Another consideration when selecting coilover springs is the mounting angle. The greater the installed angle, the stiffer the spring rate must be to support the same weight. Aldan uses the following mounting angle correction factors:

10°
0.98
15°
0.93
20°
0.88
25°
0.82
30°
0.75
That means coilovers that would require 300-pound springs using our original calculations would require 400-pound springs when mounted at a 30-degree angle.

With the coilovers installed all that’s left to do is make any adjustments necessary. Obviously there’s nothing to do with non-adjustable shocks, fortunately Aldan’s valving works well in a most applications. On rebound adjustable shocks there are 11 settings, Aldan’s Gary Nelson will often start with three clicks clockwise from the softest setting as a starting point. From there adjustments can be fine-tuned as required.

For compression adjustments Nelson suggests starting on setting number one of the six positions available and then making further adjustments as necessary. Be aware the compression knob doesn’t have a stop and will rotate 360 degrees. As the adjuster is a barrel valve, if the knob is rotated past six it returns to position one.

When it comes to suspensions Aldan coilovers tick all the boxes on the Classic Truck Performance wish list: they provide excellent ride and handling characteristics, the spring rate can easily be changed, and ride height can be adjusted. What else could you ask for?

Aldan single-adjustable coilovers, spanner wrench, and bolts
2. These are Aldan single-adjustable coilovers. The spanner wrench is used to adjust the spring’s preload, the bushings in the shocks are for 1/2-inch bolts, the four bushings on the right are for 5/8-inch bolts.
double-adjustable Aldan coilover: the top knob
3. This is a double-adjustable Aldan coilover: the top knob (arrow 1) is for rebound adjustment, the bottom knob (arrow 2) is for compression adjustment.
Jag IRS
4. OK so it’s not impressive looking in stock form, but the Jag IRS helped make coilovers popular. Two of the four coilovers are visible through holes in the factory mounting cage.
Aldan’s Gary Nelson C-notched the rear framerails to provide adequate suspension travel
5. To allow this Chevy pickup to be in the weeds, Aldan’s Gary Nelson C-notched the rear framerails to provide adequate suspension travel.
added coilover mounts to the frame and axle housing
6. With the ride height determined, Nelson added coilover mounts to the frame and axle housing. The shock brackets were welded on at the midpoint of suspension travel with the mounting bolts parallel. A length of tubing takes the place of the coilovers during fabrication.
bolts weren’t aligned properly
7. Here’s what happens when the coilover mounting bolts aren’t parallel. These bolts weren’t aligned properly. As a result the shock bushings were destroyed (arrows) and the shaft of one shock was bent.
rack full of Aldan billet aluminum shock bodies
8. This rack is full of Aldan billet aluminum shock bodies. Those destined to be coilovers will have threads to accommodate the spring preload adjusters.
several coilover mounting options
9. Aldan offers several coilover mounting options, including polyurethane bushings, spherical bearings, crossbars, and more. Polyurethane bushings isolate noise and vibration, spherical bearings are more forgiving of misaligned mounts.
Aldan coilover springs are available in long-lasting black powdercoat or a polished hard chrome finish.
10. Aldan coilover springs are available in long-lasting black powdercoat or a polished hard chrome finish.
To begin assembling coilovers the shock is held upside down in a vise
11. To begin assembling coilovers the shock is held upside down in a vise (use plastic protectors or something similar to prevent damage to the shock body) then copper-based antiseize is applied to the threads.
Next the spring is dropped over the shock body
12. Next the spring is dropped over the shock body, making sure it seats properly in the upper retainer (the end in the vise).
With the spring in place the adjustable lower retainer is installed
13. With the spring in place the adjustable lower retainer is installed. You’ll see there is a raised part that faces the spring and fits inside the coil.
While holding the shock body, the adjustable spring seat is tightened to begin compressing the spring  the specified 1 inch
14. While holding the shock body, the adjustable spring seat is tightened to begin compressing the spring the specified 1 inch.
In this case our 12-inch spring was compressed 1 inch to establish the proper preload and spring rate.
15. In this case our 12-inch spring was compressed 1 inch to establish the proper preload and spring rate.
Installing an Allen setscrew in the adjuster
16. Install an Allen setscrew in the adjuster, however don’t tighten the screw until final ride height is achieved. The setscrew has a yellow “locking compound patch” to keep the screw from backing out.
The top knob adjusts rebound. Full counterclockwise is the lowest setting, turning the dial clockwise increases rebound  stiffness.
17. The top knob adjusts rebound. Full counterclockwise is the lowest setting, turning the dial clockwise increases rebound stiffness.
Compression adjustments have six numbered settings
18. Compression adjustments have six numbered settings, the higher the number the stiffer the compression damping becomes. The knob is held in place with a slotted screw.
If it’s necessary to remove the compression knob there are two dots to align the number 1 position
19. If it’s necessary to remove the compression knob there are two dots to align the number 1 position 
Coilover mounting bolts should always be front to rear to allow articulation during suspension movement
20. Coilover mounting bolts should always be front to rear to allow articulation during suspension movement. Bolts 90 degrees to the centerline of the chassis will cause binding and eventually break the shock mounts or the shock itself.
Coilover suspension
21. Coilover suspensions require some sort of lateral locator, the most common is a Panhard bar. Ideally the mounting points should be level, but Nelson points out that’s not always possible. With a long bar such as this, side-to-side movement will be negligible.
Aldan American
(310) 384-7478
aldanamerican.com