CTP logoFeature star Tech
InTheGarageMedia.com
BY John GilbertPhotography BY The Author
Dropped on Big Binders typography
Better OBS Stopping and Ride
T

he passage of time has a funny way of changing things. Take for example back in late 1987 when Chevrolet and GMC, after 15 years of producing essentially the same body style for its C10 series pickups, introduced the C/K 1500, which C10 fans then referred to as the “new body style.”

In the 21st century the name has changed but the game is still the same: guys remain infatuated with the clean lines of the C/K 1500 series but the slang name is now OBS (meaning old body style). The C/K series wasn’t the first truck to be offered as a customized special right off the showroom floor … as history reveals, that was the 1956 F-100 right off Ford dealership floors.

That said, the C/K 1500 series, or OBS as people now seem to prefer, was the Typhoid Mary of the sport truck movement, but it wasn’t enthusiasts who coined the “sport truck” name. The sport truck designation originated with Chevrolet naming the earlier Chevy C10 CST model—CST signifying “custom sport truck.”

The debut was a big deal. General Motors invested millions of dollars redesigning and engineering the new C/K 1500 series and then backed it up with major publicity campaigns that included supporting Garry Sowerby in 1987’s Fastest Transit of the Americas—Tierra del Fuego, Argentina, to Prudhoe Bay, Alaska, with codriver Tim Cahill in a 1988 GMC Sierra. In addition to the Argentina to Alaska reliability run, General Motors’ campaign to gain public awareness of the new C/K series included sending 12 preproduction 1988 C/K 1500s to Stanton, California, and tasked Boyd Coddington’s craftsmen with giving the trucks the Hot Rods by Boyd treatment.

Without having any idea just how popular the sport truck movement would become, this was a real leap of faith by GM that paid off tenfold. There weren’t aftermarket parts in mid 1987 made specially for the C/K 1500; the series created a new category that exploded. Hot Rods by Boyd’s guys lowered the 1988 GMC 4 inches in the front, not with dropped coils/spindles (because they didn’t exist yet), rather, Boyd’s craftsmen fabricated new lower control arms and whacked the coil springs. In the rear, Boyd’s prototype 1988 GMC used a flip kit fabricated by Boyd’s to drop the rearend 6 inches.

The OBS featured in this article was acquired recently by Aldan American to serve as a shop truck and test mule. Factory finished in Quasar Blue, the 1994 extended cab shortbed with a 4.3 Vortec V-6 was lowered with a basic front/rear drop the minute it was in Aldan’s hands. For the front suspension, unlike Boyd’s, unsurprisingly Aldan installed a pair of their own Aldan American coilover shock absorbers and the nose dipped. In the rear, Aldan’s R&D guy Gary Nelson installed a pair of drop shackles with a pair of shorter-than-stock-length Aldan shock absorbers mounted in the stock position. Typically, a drop executed in this manner affects ride quality immediately, but thanks to the damping benefits of high-quality shock absorbers the results weren’t as drastic.

With the OBS designation comes a rebirth of interest in the 1988-1998 C/K 1500 series and that means in addition to parts than have been available for years there is also a current surge in new products. Naturally since Aldan American is a high-end shock absorber manufacturer they chose to source the latest developments in OBS brake and suspension components to complement their product by using Wilwood’s new dropped spindles and accompanying six-piston disc brake kit.

BendPak Two-Post Lift used by Aldan American’s Gary Nelson
1. Aldan American’s Gary Nelson used the BendPak Two-Post Lift to raise the 1994 Chevy C/K 1500 extra cab shortbed up to show stock ride height.
stock 15-inch-diameter 1988-1998 Chevy C/K 1500 wheel
2. The stock 15-inch-diameter 1988-1998 Chevy C/K 1500 wheel and tire does not provide room for larger-than-stock-diameter disc brakes.
the front brakes and suspension being updated and improved
3. Updating and improving the front brakes and suspension on Aldan’s OBS meant discarding the original pressed steel control arms and disc brakes.
Aldan’s adjustable coilover shock absorber bolts directly in place of the stock coil spring
4. Aldan’s adjustable coilover shock absorber bolts directly in place of the stock coil spring with detached shock absorber. Note ball joint separator in use.
Tie-rod ends and sway bar links disconnected
5. Tie-rod ends and sway bar links are disconnected. A thorough conversion necessitates replacing the stock sway bar, tie-rod ends, and steering idler arm.
Four bolts holding the sway bar clamps in place
6. Four bolts hold the sway bar clamps in place. The stock sway bar was discarded and Rock Jock Antirock universal kit bolted in without modifications.
the stock power steering box remaining in use
7. At this stage in OBS upgrades the stock power steering box remains in use. The Pitman arm was dropped with the tie rods and then reinstalled.
the upper ball joint separated from the steering spindle
8. With the upper ball joint separated from the steering spindle a floor jack was placed under the lower control arm and lowered out of place.
two lower control arm mounts on frame
9. See two lower control arm mounts on frame. New control arms will not bolt in without first spreading the mounts that crush narrow from the factory.
the upper control arms being removed
10. Access to unbolt the upper control arms and remove is restricted because of interference from inner fenderwells. Unbolt both ends then pull control arms outward.
a long 3/8 bolt or all thread rod
11. Utilizing a long 3/8 bolt or all thread rod works to expand and open up the lower control arm mounts to fit new control arms.
Burrs and high spots smoothed flat
12. Burrs and high spots were smoothed flat with a Harbor Freight Warrior 41/2-inch aluminum oxide flap wheel.
Summit Racing Polyurethane Bushing Prelube (PN SUM-G7738) being applied
13. Knowing the Stone Fab tubular control arms had enough clearance to fit, Summit Racing Polyurethane Bushing Prelube (PN SUM-G7738) was applied.
Waterproof and chemical-resistant Summit Racing Prelube
14. Waterproof and chemical-resistant, Summit Racing Prelube was packed thoroughly to prevent corrosion from metal-to-metal contact.
Narrowed 3 inches overall to allow for lowering
15. Narrowed 3 inches overall to allow for lowering, Stone Fab control arms are adjustable. Tie rods and adjuster sleeves must be trimmed.
assembling Aldan American coilover shock absorbers with Red N Tacky
16. Before assembling Aldan American coilover shock absorbers, attention was paid to lubricating bearings with a good multipurpose EP grease.
copper antiseize lubricant being spread on threads
17. Spreading copper antiseize lubricant on threads before screwing the collar on is an important step taken to avoid galling and seizure.
a direct bolt-in, replacing the OEM coil spring/shock absorber arraignment
18. Aldan American coilovers for 1988-1998 OBS trucks are a direct bolt-in, replacing the OEM coil spring/shock absorber arraignment without modification.
OBS ride height being adjusted
19. To adjust OBS ride height, Aldan American includes a spanner for adjusting coil spring tension; tighter to raise and less to lower.
A floor jack under the lower control arm working to compress the Aldan coilovers
20. A floor jack under the lower control arm works to compress the Aldan coilovers, allowing the spindle to bolt to the upper ball joint.
Drop spindles for 1988-1998 C/K 1500 OBS trucks
21. Drop spindles for 1988-1998 C/K 1500 OBS trucks have been available since 1988. Wilwood’s 2-inch drop spindle is new to the market.
a grease suitable for wheel bearings being packed
22. Nelson stressed the importance of packing a grease suitable for wheel bearings thoroughly into the tapered bearing doing it like this.
a hub (bearing) seal designed to sit flush a wood block
23. If a hub (bearing) seal is designed to sit flush a wood block tapped evenly will suffice in place of a Bearing Race and Seal Driver set.
final assembly by the end user
24. Two-piece Wilwood brake rotors require final assembly by the end user. Torque fasteners evenly in a star pattern with high-strength Threadlocker on threads.
Assembling the hub to the spindle
25. Assembling the hub to the spindle is a process of feeling the resistance of the hub as it spins, torquing to spec, and bending the cotter key (split pin) correctly.
a pair of safety wire twist pliers and a spool of stainless steel safety wire
26. It takes a pair of safety wire twist pliers and a spool of stainless steel safety wire to complete assembly of Wilwood rotors.
Wilwood six-piston disc brake kits for 1988-1998 Chevy and GMC OBS trucks
27. Wilwood six-piston disc brake kits for 1988-1998 Chevy and GMC OBS trucks are available with 12-, 13-, or 14-inch-diameter rotors.
Lowered 4 inches in the front and 6 in the rear
28. Lowered 4 inches in the front and 6 in the rear, Aldan American’s 1994 OBS Chevy 1500 features the latest upgrades for a static drop.
dropping the rearend 6 inches with a flip kit and notch
29. A modern take on a traditional OBS customizing trick is to drop the rearend 6 inches with a flip kit and notch.
Western Chassis OBS flip and notch kit
30. The easiest way to do it is leave the differential in place and flip the springs under. This is a Western Chassis OBS flip and notch kit.
the notch being traced to make a template
31. Trace the notch to make a template. Centering the notch correctly ensures there will not be a loud bang while traversing a dip in the road.
enough room between the top of the framerail and the top of the notch to reroute brake hydraulic lines
32. Notice there is enough room between the top of the framerail and the top of the notch to reroute brake hydraulic lines and wiring.
Aldan’s rear OBS shock absorber bolt at a 45-degree angle
33. Aldan’s rear OBS shock absorber bolts directly in place. At a 45-degree angle the ratio is 2 inches of suspension travel to 1 inch of the shock compressing.
 SOURCES
Aldan American
(310) 834-7478
aldanamerican.com
Wilwood Disc Brakes
(805) 388-1188
wilwood.com
Western Chassis
(866) 483-5769
westernchassis.com
Stone Custom Fab
(559) 513-6755
stonecustomfab.com
Harbor Freight
harborfreight.com