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Custom sheet metal bed work with raised floor channels in Chevy OBS truck
OBS: Oh Be Still My (Metalworking) Heart, Too
More Metal Magic From Scott’s Hotrods ’N Customs
By Kenneth “Stressball” DeKissere
Images by Camren Beattie
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ast month, we took a break from Kenneth DeKissere’s amazing work on the 1951 Chevy at Scott’s Hotrods to give him a chance to spread his wings a bit—application-wise, that is—and show off his skills on the hood of an OBS with last month’s part one of “Oh Be Still My (Metalworking) Heart.” Kenneth exercised his talents and his imagination by creating the most intricate yet flowing inner fenders and front radiator valance we’ve seen. This month, the magic continues in the bed!

Picking up where I left off, in the rear, the stock wheeltubs were cut out so we could lower the truck more. The original intention was to reuse those tubs and modify them to fit again, but I felt like it was a better idea to do a set of simple round tubs with the same tank roll radius that matches the engine bay panels. Making these tubs would be easier and quicker in the long run and provide a much nicer look. After the tubs were done, we had some factory bed floor replacement panels that I attempted to slip roll, but the factory ribs were too deep to fit in our tooling, so we quickly decided to cut the rest of the stock floor out and make a new one from scratch. Having had to do a bed floor just like this for the 1950 Chevy pickup, I knew how difficult this was going to be. Initially, we planned on doing a smooth floor, but Brian felt it was too plain and wanted to do some sort of design in it, so I came up with something that was simple enough to still manage through the slip roll but unique enough to stand out and act as a focal point for the bed.

Around this time, just before starting to slip roll the bed floor, I managed to talk Brian into building an inner bed skin to clean up the look of the inside of the bed overall. This project kind of snowballed, as is the case with just about anything I’m told to work on! It took some work getting both halves of the bed slip rolled with the huge aluminum “squish plates” sandwiching the steel sheet with Pullmax beads. Took a while to get both sides massaged and back into a usable state before welding them together to make one large panel. Once the bed floor was prepped and cleco’d in place, I trimmed the inner bed skins to fit in the bed again after putting the floor in. At this point, Brian again also felt that the bed skins were too plain and needed something to break up the large panels.

While most wouldn’t hesitate to add more and more, I had a hard time finding any sort of design that would work well with the bed floor design without seeming too busy. After a little persuasion, I managed to get Brian to change his mind and keep the smooth inner bed skins. Before welding everything into the bed, I welded the bed skins together, primed, and applied Boom Mat to the back side of them to help with any sound reverb between both the inner and outer bed skins. Once everything was welded up and metal finished, I built a fuel access door into the bed floor to easily fuel up without having to drop the tailgate.

Fabricated aluminum bed with contoured wheel tubs for Chevy OBS truck project
Rear suspension with coilovers and custom metalwork exposed in Chevy OBS truck bed
Fabrication on inner fender area for tire clearance in Chevy OBS truck bed
Custom-built, heavy-duty wheel tub in-progress for Chevy OBS truck
Wilwood brakes and reinforced fender installation in Chevy OBS truck bed
Welded wheel tub assembly with custom fitment for Chevy OBS truck project
Fabricated fuel cell mount and metal flooring added in Chevy OBS truck bed
Reinforced wheel well and bed floor metalwork in Chevy OBS truck build
View of fuel cell enclosure and rear suspension setup in Chevy OBS truck
Pre-fabricated bed side panels with stamped contours ready for installation on Chevy OBS truck
Test-fit of custom sheet metal bed floor panels in Chevy OBS truck
Rear view of Chevy OBS truck bed with fitted metal panels and wheel tubs
Custom-fabricated bed floor and fuel cell mount with metal finish in Chevy OBS truck
Fabricators marking metal bed panels for precision cuts on Chevy OBS truck project
Completed metal bed floor panel with custom grooves for Chevy OBS truck
Installed metal bed floor showcasing precision grooves and fuel cell setup in Chevy OBS truck
Fabricated lower bed sides with formed metal work for Chevy OBS truck restoration
Curved bed floor panel with embossed ribs, designed for Chevy OBS truck build
Fully assembled metal bed floor with raised channels and wheel tubs in Chevy OBS truck
Custom Chevy OBS truck bed with fabricated metal tub and floor reinforcements in progress
Chevy OBS bed with additional metal plating and custom wheel well enhancements
Chevy OBS truck bed with installed sound-deadening insulation, prepared for final assembly
Progress on Chevy OBS bed showing metal tub shaping and floor reinforcement welds
Fully fabricated Chevy OBS truck bed interior with reinforced ribs and smooth metal finish
Chevy OBS truck bed nearing completion with fuel filler port and polished metal interior
Close-up of detailed metalwork along Chevy OBS bed rail for custom fit and finish
Detached Chevy OBS bed shell with completed metal tub and floor for custom truck build
Fully restored Chevy OBS truck bed, showcasing reinforced metal and custom fabricated wheel wells
Custom sheet metal bed with contoured wheel tubs in a red classic Chevy truck
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