Tech
InTheGarageMedia.com

1. John McLeod puts the finishing touches on the Detroit Speed & Engineering (DSE) SpeedMax front suspension under his C10 Chevrolet.

High Tech & Low Down typography
Installing Detroit Speed & Engineering’s Innovative SpeedMax C10 Suspension System
BY Ron CeridonoPhotography BY John McLeod
W

hen the doors to Detroit Speed & Engineering (DSE) opened in late 2000, those doors were mounted on a two-car garage in Detroit and the first parts offered to the public were for early Camaros and Firebirds. Due to superb engineering and beautifully built products, it wasn’t long before the demand for DSE components grew and eventually it was goodbye little Detroit garage and hello expansive facility in Mooresville, North Carolina. Today that’s where Kyle Tucker, mechanical engineer, former GM employee working on Corvette suspension development, and most notably hard-core, hands-on performance enthusiast, oversees DSE’s production of products for a variety of GM cars, Ford Mustangs, and ’73-87 Chevrolet Squarebody pickups.

Someone else who knows a thing or two about performance vehicles is John McLeod of Classic Instruments. When he decided to update the suspension of his C10 Chevy pickup he turned to DSE for one of their new SpeedMax front suspension systems. The SpeedMax kit completely replaces the factory components in ’67-72 and ’73-87 C10s (there are minor differences in the kits, but they perform the same). While replacing the original front suspension may sound daunting, the installation of the SpeedMax components is a completely bolt-on operation with only a couple of holes to be drilled. None of the bodywork has to be removed and the engine and transmission remain in place.

The DSE stamped steel front crossmember, or suspension cradle, mounts tubular upper and lower control arms with Delrin bushings for long life. The upper shafts are made from stainless steel and feature bushings for quick-and-easy caster changes independent of camber.

Replacing the original power steering box and cumbersome steering linkage is a “Detroit Tuned” GMT800 rack-and-pinion gear. It provides excellent driver feedback and provides the ultimate in control. To connect the rack to the original steering column a DSE steering coupler kit will be required; ’67-72 trucks use PN 092534DS, ’73-87 use PN 092531DS.

The list of discarded factory parts includes the original coil springs. They are replaced with DSE “Detroit Tuned” coilovers that allow for height adjustment and spring rate tuning without having to disassemble the control arms. Shocks are available in non-, single-, and double-adjustable configurations.

Rather than conventional-style spindles, the SpeedMax uses forged aluminum uprights that accept a modern, “cartridge”-style wheel bearing and hub assembly. It is designed to use modern GMT800 (’99-06) GM truck calipers (or aftermarket components from Wilwood or Baer) with DSE 13-inch dual-drilled rotors.

When compared to the original suspension and steering, DSE’s SpeedMax system for C10s provides ride and handling capabilities that were once unimaginable for a utilitarian pickup truck—sports car–like handling and a ride height 4 to 6 inches lower than stock from a bolt-in system that can be installed over a weekend. Like we said, DSE’s SpeedMax is high tech and low down.

new crossmember mounts tubular A-arms, coilovers, and rack-and-pinion steering evenly laird out in the respective places
2. The DSE SpeedMax is a bolt-in replacement for the stock C10 front suspension. The new crossmember mounts tubular A-arms, coilovers, and rack-and-pinion steering.
a worm’s-eye view of the original C10 suspension—the stock front crossmember
3. This is a worm’s-eye view of the original C10 suspension—the stock front crossmember will be removed to make way for the DSE components. (Photo by Todd Ryden)
view of the stock steering box that mounts to the outside of the left side framerail
4. Also slated for removal will be the stock steering box that mounts to the outside of the leftside framerail.
view of the steering box, tie-rod ends, centerlink, idler arm, and antiroll bar
5. Along with the steering box, tie-rod ends, centerlink, idler arm, and antiroll bar (in this case it’s an aftermarket bar) are all removed. (Photo by Todd Ryden)
view of the brackets for the front engine mounts and the crossmember
6. With the steering components removed, the next to go are the brackets for the front engine mounts and the crossmember.
view under the car of the engine supported by a wood block on a pair of jackstands
7. To facilitate the removal of the engine mounts and crossmember McLeod supported the engine with a wood block on a pair of jackstands.
mechanic points to a bolt on control arm
8. With the engine supported, the upper and lower control arms and the complete C10 front crossmember is unbolted and removed.
the DSE SpeedMax crossmember
9. The DSE SpeedMax crossmember is a work of art—it simply bolts in place. There are two sets of mounting holes (the three pairs on each side): one for ’67-72 and another for ’73-87.
view under the car of the crossmember bolted in place
10. Here McLeod has bolted the crossmember in place. There are “windows” on the bottom of each side of the crossmember for access to the engine’s mounting bracket bolts.
the left and right upper control arm brackets
11. Shown here are the upper control arm brackets; there is a left and a right. They bolt to the framerails and the DSE crossmember.
with the mounting brackets bolted in place the upper control arms are installed
12. With the mounting brackets bolted in place the upper control arms are installed. Included in the kit are alignment shims that go behind the upper cross shaft.
the upper coilover brackets
13. These are the upper coilover brackets. They are made from ADI (Austempered Ductile Iron), a special heat-treated, high-strength cast iron for excellent wear resistance and fatigue strength.
an installed coilover bracket
14. The coilover brackets attach to the tops of the framerails and the DSE crossmember, further tying them together.
after installing the DSE upper and lower tubular control arms the rack-and-pinion steering was installed
15. After installing the DSE upper and lower tubular control arms the rack-and-pinion steering was installed.
to provide clearance for the new steering shaft from the column to the rack, the top of the driver side framerail has to be notched
16. To provide clearance for the new steering shaft from the column to the rack, the top of the driver side framerail has to be notched.
the frame reinforcement plate bolted in place
17. DSE includes a frame reinforcement plate that bolts in place and has a hole that the steering shaft passes through.
a DSE hub
18. The DSE hubs are preassembled units that feature precision bearings and seals. They are drilled for both 5-on-5 and 5-on-4.75 lug bolt patterns.
forged steel steering arms are attached to the DSE forged aluminum spindle assemblies
19. Attached to the DSE forged aluminum spindle assemblies are forged steel steering arms.
a DSE coilover installed
20. DSE’s coilovers allow for ride height and spring rate adjustments. They come with 550 lb/in springs.
view of the caliper mounting bracket that mounts to the back of the hub
21. Here the caliper mounting bracket that mounts to the back of the hub assembly can be seen. DSE offers a variety of disc brake options.
the sway bar mounting brackets
22. These are the sway bar mounting brackets; they do require drilling holes in the framerails.
the left sway bar bracket installed
the right sway bar bracket installed

23-24. There are left- and rightside sway bar brackets. They attach to the crossmember and the new holes in the framerail flanges.

the complete SpeedMax suspension showing all the components in place
25. This is the complete SpeedMax suspension showing all the components in place. DSE’s new sway bar is more suited to performance applications than the optional factory bar.
mechanic installs the adapters for the power steering hoses

26. When they say everything is included in the DSE SpeedMax kit they mean it, right down to the adapters for the power steering hoses.

the DSE supplied “tuned” rack-and-pinion steering gear

27. To provide the ultimate in road feel for the driver, DSE supplies their “tuned” rack-and-pinion steering gear.

Detroit Speed & Engineering
(704) 662-3272
detroitspeed.com