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Frontal Rehab
Frontal Rehab
Installing Golden Star’s New 1947-53 Chevy Grille … the Roundabout Way!
BY Rob FortierIMAGES BY THE AUTHOR
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hen I first acquired my 1948 Chevy three-window some years ago, I was kind of attached to the stock, painted grille … emphasis on “kind of.” But, once I swapped out the gray steelies and installed the chrome Cragar Star Wires, albeit a bit crusty, the blandness of the OE grille stood out, especially with the rechromed bumpers.

It was about that time of my aesthetic quandary that Golden Star Classic Auto Parts came out with their all-new deluxe stainless grille for the 1947-53 Advance Design pickups. It was also at that same time my truck just happened to be at Old Anvil Speed Shop, so I figured that was an opportune moment to swap them out … but it wasn’t going to be a simple straightforward job, as my initial test-fitting at home proved.

I’d been having difficulties with hood alignment—more so, getting the hood latch to open when it was fully closed—and had assumed it was simply an adjustment issue. Not so. Turns out, when the ’48 began its second life as a custom, it was put upon a heavily modified chassis, which included a whole-new front frame clip with what I’d call a “hot rod”-style front crossmember (picture an aftermarket Model T frame with a tube crossmember and a single mount for the core support).

1948 Chevy 3100 lowrider brown paint white grille wire wheels
1. In the early stages of becoming the caretaker of this ’48 Chevy three-window, I had become somewhat attached to the standard-option painted gray grille. However, once the (kinda) matching gray wheels had been swapped out for the chrome Cragars, that started to change …
1948 Chevy 3100 grille swap chrome vs painted custom lowrider shop
2. … and a polished stainless ’47-53 replacement grille from Golden Star Classic Auto started to rub me the right way, if you know what I mean?! So, one Sunday afternoon, my son and I embarked upon the seemingly simple swap.
1948 Chevy 3100 hood open Edelbrock carb beige grille install
1948 Chevy 3100 grille fitment mockup satin brown custom pinstripe
3-4. After prying open the hood with an old tire iron, what started out as a routine grille removal quickly turned into a potential can of worms.
1948 Chevy 3100 radiator exposed front clip removed grille off
5. Once I’d pulled the grilled out, the fenders literally dropped, as they were being held in place at the lower mounting points by the grille only—the custom core support now revealed (with no lower apron) why that was. Knowing more work was required, I simply stuffed the OE grille back in place and waited for a spot at Old Anvil to open up!
1948 Chevy 3100 close-up painted grille Chevy badge pinstripe detail
1948 Chevy 3100 driver side brown paint smooth fender mirror
6-7. As mentioned, Nick Savage was able to diagnose the misalignment issues within minutes—starting at the front and moving all the way back to the cowl, he knew that the front clip was angling down toward the front, the radiator core support mount being the culprit, which was easily fixed by repositioning the perch up and back.
1948 Chevy 3100 grille alignment custom fab work install in progress
8. Before he could adjust the core support mount, Savage needed to loosen the sheetmetal from the cowl forward, using a floor jack to support and, subsequently, align everything.
1948 Chevy 3100 grinding under front end grille swap underway
1948 Chevy 3100 fabrication sparks front suspension bracket welding in progress
9-10. With the group loose and ready to go, Savage sliced the flat-steel perch off the core support crossmember …
1948 Chevy 3100 brown hood support brace bolt install engine bay detail
1948 Chevy 3100 engine alignment Edelbrock carb mockup brown fender
11-12. … and with the floor jack still in place, set the fenders and hood exactly where he wanted them (in their respective aligned positions, both at the cowl and via the inner support rods).
1948 Chevy 3100 frame bracket bolt-up front suspension mockup progress
13. Savage just tacked the perch in place for the time being—once everything was fitting correctly, it was completely welded.
1948 Chevy 3100 grille install Pittsburgh jack Edelbrock carb shop build
14. Now, unlike my previous failed attempt, the grille cavity was much more welcoming to accept the Golden Star grille.
1948 Chevy 3100 front fender fitment chrome grille pinstripe detail
1948 Chevy 3100 core support install brown paint Edelbrock dual carb setup
15-16. With the floor jack once again still in position providing support, the grille was loosely installed along with the upper radiator shroud.
1948 Chevy 3100 fasteners detail black zinc bolts with flange washers
1948 Chevy 3100 headlight bezel chrome trim bolt install close-up
17-18. Stainless button-head Allens looked nice, but when it comes to “buttoning” up sheetmetal the proper hardware makes a difference.
1948 Chevy 3100 splash pan mockup front grille underbody panel fitting
19. So, too, does having all the sheetmetal components in place, such as the lower core support valance, which mounts the lower portion of the grille, tying everything together as it should be.
1948 Chevy 3100 frame bolt inspection front suspension mount underbody view
20. One last “adjustment” that had to be made was slightly moving the bumper out for the splash pan and bumper to fit and align accordingly.
1948 Chevy 3100 complete front end grille hood pinstripe brown paint restoration
21. Just like that: new grille, aligned front end—and—a hood that opens and shuts just like it was intended!